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      Home > Products > Disperser and Dissolver > Disperser with Scraper  

    Disperser with Scraper

     
     
    Application Scope
    Material viscosity: <=100,000 cps
    Production Capacity: 50L-1,500L
    Applied materials: Suitable for many kind of liquid chemicals emulsion paint, industrial paint, ink and colorants, electrics battery pastes etc.
    Machine Features
    Stainless steel solid dispersion shaft
    Frequency inverter speed adjustable
    PTFE scraper for better dispersion
    Safety hydraulic lifting system
     

    Product Introduction
    The disperser with the dispersing and scraping function developed based on the standard high speed Disperser. During dispersing process, scraper can rotate along the tank will and generates a radial mixing flow. In addition, the PTFE scraper can scrape the materials on the tank off efficiently. It is an ideal equipment to stir high viscosity and sticky mixture.
    Material Viscosity: <=100,000 cps
    Production Capacity: 50-1,500L
    Application Fields: Suitable for dispersing, mixing materials in industries such as biology, pharmacy, food, paint, ink, adhesives, pigment, fertilizer etc.

    Working Principle
    Through the high speed rotation dispersing disc, the materials flow in annular form flow, resulting in strong vortex flow, which descend down to the bottom of the vortex in spiral state. During the process, materials are dispersed, dissolved, mixed and emulsified efficiently due to the strong shearing crash and friction among the particles.
    PTFE scraper rotates clinging to the tank wall to scrape the materials staying on the tank wall off and also enhances the material circulation.
    The hydraulic pump drives the hydraulic cylinder ascend and descend, which drives the whole transmission and working set up and down.

    Feature
    Drive Head
    A steel fabricated enclosure inside which is installed the drive assembly consisting of a set of balanced pulleys, V belts, electric motor and motor tensioning device. The drive head is of hinged type construction which can be opened for maintenance.
    Main shaft and dispersing disc
    A SS 304 shaft duly machined and balanced is provided with a cowless disperser blade of special design for quick and efficient dispersion. The disperser??s blade is made from special steel to withstand high wear and tear. The shaft is installed in a bearing housing provided with taper roller bearings. Lubrication points are provided on the housing.
    Lifting and lowering
    The entire drive head and shaft is mounted on a hydraulic column which can be lifted and lowered to clear the height of the vessel. The Hydraulic column comes complete with hydraulic cylinder, piston rod, power pack unit, valves electric motor and all interconnecting pipelines and hoses.
    Speed reducer for wall scraper
    A speed reducer is amounted on the machine to control and slow down the speed and let the wall scraper mixing the mixtures based on different application.
    Electric Motor
    TEFC motor, drives a set of pulleys and V belts. The Motor is provided with a belt tensioning device. The motor details are 380 V / 50 Cycles / 3 Phase RPM 1500
    Speed Inverter
    An AC Frequency inverter installed in a panel controls the RPM of the Disperser shaft from 0-1500. The inverter is provided with settings for monitoring torque, amperage, voltage, power factor etc and is PC compatible.
    Electric Control Panel (Non-Ex proof)
    A control panel is provided with the following functions. Main motors on off, ammeters, voltmeter, emergency stop, inverter trip, indicating lamps, speed control switch, RPM indicator. All internal wiring is per international codes of practice.
    Electric Control Panel (Ex proof)
    A remote control panel is provided with the following ex proof controls. Main motors on off, ammeters, voltmeter, emergency stop, inverter trip, indicating lamps, speed control switch, RPM indicator. All internal wiring is per international codes of practice. The inverter is installed in a separate panel and is to be installed in a safe Non-Ex proof zone.
    Cover for the tank
    The cover is attached with the shafts and lifted up and down together by hydraulic system
    Vessel Locking Device (Optional)
    A vessel locking device consisting of locking arms, cantering device, and manually operated locking screw is provided.
    Vessel (Optional)
    The vessel is fabricated from SS plates and is provided with 3 nos castor wheels, SS bottom discharge ball valve and towing handles. All SS parts are duly polished inside and outside.

    Model Power(kw) Speed(rpm) Mixing power(kw) Mixing speed(rpm) Capacity (L)
    BDT-300 15 0-1500 5.5 40 300
    BDT-500 22 0-1500 7.5 25 500
    BDT-1000 37 0-1500 11 25 1000
    BDT-1500 55 0-1500 15 25 1500
    contact us (email: info@www.bekendent.com)
    1. discuss full requirement with our sales engineers
    2. sending official quotation based on requirements
    3. order confirmation mutually
    4. arrange deposit payment  according to the order
    5. arrange production at our factory
    6. arrange the final payment
    7. arrange shipping and logistics
    8. machine received confirmation
    9. installation and commissioning if needed
    10. order complete and aftersales
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